At Compass Bicycles, we think a lot about manufacturing. We know what we want to make, but how should we make it, and where? We are not looking for the lowest cost, but for the highest quality. The conditions under which our products are made are an important consideration as well.
There are a number of small companies who make bicycle components in the U.S., but they are often limited by the technology that is available to them. For example, CNC machines are relatively affordable and small. That is the reason why you see so many CNC-machined cranks and brakes, even though forging would make them lighter and stronger. (CNC machining is a good way to make other parts, like hubs and headsets.) CNC machining also is quite wasteful, as a lot of aluminum is turned into shavings.
In contrast, a forging hammer (photo above) is an investment that only…
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